OUR

TECHNOLOGIES

Zanon solid skills and experience is internationally recognized and gained over time by investing in research and development alongside our clients.

EB WELDING

30 YEARS EXPERIENCE IN EB WELDING

EB welding plant: S.S. Chamber, size 3.4 x 2 x 2m

Oil-free pumping group with cryogenic pump

(3×10-5 mbar  35 minutes)

Nitrogen venting, RGA, 150 kV beam 30KW

CLEANROOMS

INTEGRATION IN ISO 4 & 7 CLEAN ROOMS

For clean assembly, final surface treatments, final assembly for the rf cold test.
High presure

TIG WELDING

Tig welding equipment
Tig orbital welding machines
High thickness narrow gap tig welding machines/robots

CHEMICAL TREATMENT

Electropolishing with upw plant (18mΩcm) and specialized personnel

VACUUM TEST

Vacuum oven for 800 °c annealing molibdenum hot-chamber 0,6 x 0, 6 x 1,5m
(4 units per batch)

Cryogenic pumps, RGA

Temperature uniformity: ± 5° C

Temperature control over 3 zones

Chamber is actively water cooled

1st and 2nd thermal shield layer: Molybdenum

Heaters: Molybdenum

Load temp control: 10 k-type tc

Chamber temp control: 4 s-type tc (3 + overtemp safety)

Usable working space: 600 x 600 x 1500 mm

VACUUM THERMAL TREATMENTS

Inert gas oven for final treatment (120°c , 1×10-5 mbar , 52 hours)
Pumping system with ld for efficient and clean leak detection
Pumping system supported by ups to avoid power failures
Connection/disconnection in iso5 local clean room
Operations monitored w/particle counter
Capable of treating two cavities at once
Heating in inert atmosphere (n2)

3D METROLOGY

ZANON & SIMIC ARE EQUIPPED WITH THE MOST MODERN 3D MEASURING EQUIPMENT, KNOW-HOW ON 3D MEASURING AND REVERSE ENGINEERING

CMM by ZEISS

3 Laser Trackers Faro

2 Faro Arms

Laser scanning

T-probe & T-scan

Photogrammetry

Spatial Analyzer software

 

RF & FINAL TUNING

Dedicated desy equipment and qualified personnel for sub-component rf control and cavity final tuning

CNC Machining Center at Marghera Workshop

X axis 1020 mm
Y axis 510 mm
Z axis 635 mm
Power 11KW

 

MILLING MACHINE – PAMA SPEEDRAM at Camerana Workshop

5 axis
X Axis: 15000 mm; Z Axis: 2500 mm
Y Axix: 14.000 mm; Power: 60KW

 

MILLING MACHINE – PAMA VERTIRAM at Marghera Workshop

5 axis
X axis 18000 mm
Z axis 5500 mm< Y axis 10.100 mm Power 100 KW
Temperature controlled environment (20±1°C)

HIGH PRECISION MACHINING

SOLID KNOW-HOW IN HIGH PRECISION MACHINING

IMPORTANT INVESTMENTS IN LARGE AND UNIQUE PORTAL AND MILLING MACHINES

DEVELOPMENT OF INNOVATIVE MACHINING TECHNIQUES AND DIMENSIONAL MEASUREMENTS TECHNOLOGIES

OUR MACHINING DEPARTMENT IS EQUIPPED WITH MILLING MACHINES, VERTICAL LATHES, BORING MACHINES AND DEEP DRILLING MACHINES SUITABLE FOR LARGE EQUIPMENT AND STRUCTURES.