OUR
TECHNOLOGIES
Zanon solid skills and experience is internationally recognized and gained over time by investing in research and development alongside our clients.
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EB WELDING
30 YEARS EXPERIENCE IN EB WELDING
EB welding plant: S.S. Chamber, size 3.4 x 2 x 2m
Oil-free pumping group with cryogenic pump
(3×10-5 mbar 35 minutes)
Nitrogen venting, RGA, 150 kV beam 30KW
CLEANROOMS
INTEGRATION IN ISO 4 & 7 CLEAN ROOMS
For clean assembly, final surface treatments, final assembly for the rf cold test.
High presure
![Cavity-Produktion bei Ettore Zanon in Italien](https://www.zanonresearch.com/wp-content/uploads/2021/03/engineering-firm-44_red_left.png)
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TIG WELDING
Tig welding equipment
Tig orbital welding machines
High thickness narrow gap tig welding machines/robots
CHEMICAL TREATMENT
Electropolishing with upw plant (18mΩcm) and specialized personnel
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VACUUM TEST
Vacuum oven for 800 °c annealing molibdenum hot-chamber 0,6 x 0, 6 x 1,5m
(4 units per batch)
Cryogenic pumps, RGA
Temperature uniformity: ± 5° C
Temperature control over 3 zones
Chamber is actively water cooled
1st and 2nd thermal shield layer: Molybdenum
Heaters: Molybdenum
Load temp control: 10 k-type tc
Chamber temp control: 4 s-type tc (3 + overtemp safety)
Usable working space: 600 x 600 x 1500 mm
VACUUM THERMAL TREATMENTS
Inert gas oven for final treatment (120°c , 1×10-5 mbar , 52 hours)
Pumping system with ld for efficient and clean leak detection
Pumping system supported by ups to avoid power failures
Connection/disconnection in iso5 local clean room
Operations monitored w/particle counter
Capable of treating two cavities at once
Heating in inert atmosphere (n2)
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3D METROLOGY
ZANON & SIMIC ARE EQUIPPED WITH THE MOST MODERN 3D MEASURING EQUIPMENT, KNOW-HOW ON 3D MEASURING AND REVERSE ENGINEERING
CMM by ZEISS
3 Laser Trackers Faro
2 Faro Arms
Laser scanning
T-probe & T-scan
Photogrammetry
Spatial Analyzer software
RF & FINAL TUNING
Dedicated desy equipment and qualified personnel for sub-component rf control and cavity final tuning
![Cavity-Produktion bei Ettore Zanon in Italien](https://www.zanonresearch.com/wp-content/uploads/2021/03/engineering-firm-44_red_left.png)
![PAMA-(2)](https://www.zanonresearch.com/wp-content/uploads/2021/03/engineering-firm-44_blu_Right.png)
CNC Machining Center at Marghera Workshop
X axis 1020 mm
Y axis 510 mm
Z axis 635 mm
Power 11KW
MILLING MACHINE – PAMA SPEEDRAM at Camerana Workshop
5 axis
X Axis: 15000 mm; Z Axis: 2500 mm
Y Axix: 14.000 mm; Power: 60KW
MILLING MACHINE – PAMA VERTIRAM at Marghera Workshop
5 axis
X axis 18000 mm
Z axis 5500 mm<
Y axis 10.100 mm
Power 100 KW
Temperature controlled environment (20±1°C)